FTTH Wire Production Line – State-of-the-art Production System
Were you aware that up-to-date glass-fiber cabling setups function at rates of up to 190 meters per minute? This astonishing productivity is made possible by innovative production methods engineered for high-speed manufacturing.
These configurations are constructed to handle multiple cabling forms, including service cables and tight buffered cables. The streamlined form factor, typically below 26 m, renders them perfect for modern facilities.
Incorporation into intelligent production networks secures uninterrupted performance. Through MES/ERP connectivity, these SZ stranding line production lines offer peerless accuracy and productivity. This makes them a top choice for companies seeking to lead in the fiber optic industry.
Introduction to FTTH Cable Production Line
Efficient manufacturing setups are key to meeting the growing need for dependable links. These systems are engineered to produce high-quality light-transmitting wires that energize modern networks. With advanced technology, they guarantee precision and rapidity in all phases of the manufacturing process.
Understanding the FTTH Manufacturing Line
The FTTH manufacturing line is an integrated system for manufacturing home fiber drop cables. Such cables are made up of bare fibers secured with metal or fiber-reinforced polymer, merging with safeguard coverings. This produces a robust and effective system for fast digital connectivity.
It works with diverse substances, including PVC, LSZH, and PE polymers. This flexibility ensures it can meet diverse industry needs. Additionally, the quad-head fiber payout mechanism provides accurate strain regulation, ensuring accuracy within ±0.05N.
Reasons to Select Our Cutting-edge Production System
Our machinery excels for its precision and efficiency. Here’s why it’s a top choice:
- Manages various wire sizes such as 2.0×3.0mm and 2.0×5.0mm drop cables
- Works with LSZH, PVC, and PE covering substances for adaptable uses
- Includes a four-head fiber discharge system with a tension regulation of 0.4N to 1.5N
- Delivers a production capacity of up to 9km/h for 2.0×3.0mm cables
With these features, our machine ensures smooth operations and high-quality output. Thus, it becomes the optimal option for enterprises striving to lead in the optical cable sector.
Core Attributes of Our FTTH Cable Fabrication Line
Contemporary production setups are reshaping the process by which fiber optic cables are produced. Our high-tech system integrates accuracy, productivity, and innovative solutions to produce premium performance. The following outlines the remarkable components that position our system at the forefront.
Accurate Extruder Coupled with an Adaptable Head
At the heart of our system is a specialized 50mm extruder designed for precise material distribution. It guarantees consistent quality in all cables manufactured. Its adjustable head permits effortless modification, catering to various materials like PVC, LSZH, and PE resins.
Using OMRON thermal regulation, the system ensures temperature exactness to ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, ensuring it is a budget-friendly option for fabricators.
Motorized Fiber Release and Tension Control
The automated fiber unwinding unit operates under a controlled tension of 0.4N up to 1.2N. Such regulation facilitates flawless fiber manipulation and diminishes breakage risks. The two-wheel capstan setup, sized at 640mm and 400mm respectively, augments control and balance.
This feature is particularly beneficial for producing high-quality fiber cables, as it ensures consistent tension throughout the process.
Self-Operating Rewinding and Material Acquisition Mechanism
Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, ensuring versatility across different production demands. Its self-operating reel collection removes manual intervention, saving time and reducing labor costs.
Additionally, the X-type laser diameter gauge provides real-time quality control, confirming that each optical cable adheres to rigorous benchmarks, yielding resilient and dependable items.
State-of-the-art Technology Powering the Production Process
Cutting-edge technology is reshaping the fiber optic manufacturing process. Our systems are designed to deliver precision, reliability, and efficiency, to achieve optimal outcomes on all orders. Below, we explore the advanced features that set our equipment apart.
Global-Standard Industrial Computerized Control Module
The backbone of our system is the FiberCAN PLC integrated with an industrial computer terminal. This technology ensures seamless operations and real-time monitoring. It enables exact fine-tuning, thereby elevating the caliber of each cable fabricated.
With a power consumption of just 35KW/h during normal operation, it offers low energy consumption. This conserves energy costs without compromising on output quality. A 9-meter cable accumulator supports continuous operation, cutting delays and boosting throughput.
Superior Stability and Trustworthiness with Leading Brand Elements
We utilize top-quality elements from reputed brands like OMRON controllers and worldwide motor suppliers picked for their strength and exactness, which secure enduring performance.
Incorporating reinforced steel wires with cutting-edge Fibers in metal tube handling processes enhances rigidity and steadiness, ensuring that every optical cable meets industry standards for quality and performance.
MES/ERP Connectivity Integration
This system dovetails perfectly with MES/ERP networks to allow live monitoring of production. This ensures transparency and efficiency throughout the manufacturing process.
Companies are enabled to track performance data, refine processes, and minimize resource loss, which makes it the optimal selection for contemporary production environments.
| Feature | Advantage |
|---|---|
| FiberCAN-based Control Module | Exact tuning with live oversight |
| 35KW/h Power Consumption | Cost-effective power usage |
| 9m Cable Accumulator | Seamless operation |
| OMRON Controllers | Reliable and exact performance |
| ERP Connectivity | Instantaneous monitoring |
Uses of the FTTH Manufacturing System
Advanced production setups are revolutionizing the production of dependable fiber networks. They cater to a broad range of industrial demands, ensuring adaptability and accuracy across usages. Below, we explore the key uses of this advanced equipment.
Manufacturing Home Drop Cables
Our system excels in manufacturing drop cables, which are essential for high-speed internet connections. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. A core shaft opening of ø56 facilitates flawless compatibility with PN400 dispensing reels.
Important elements consist of:
- Fiber-reinforced polymer with minor steel wire dispensing for extra support
- Portable die backing for rapid setup modifications
- Adaptability to meet interior as well as exterior standards
Producing Both Tight Buffered and Loose Tube Cables
This machinery is equally suitable for creating both tight buffered and loose tube cable variants. Boasting a minimal attenuation of only 0.02dB/km, these cables perform remarkably well. The twisting process is executed with precision, and accommodating ø1.2mm steel wires reinforces robustness.
Adaptable Manufacturing for Different Cable Varieties
Adaptability is a defining feature of our production line. It is compatible with an array of materials and setups, thus fitting multiple applications. Be it for interior or exterior wiring, our machinery provides uniform excellence and productivity. Such flexibility permits meeting particular demands while maintaining superior output.
Benefits of Using Our FTTH Cable Production Line
Choosing state-of-the-art production solutions offers considerable gains to fiber optic businesses. These systems are designed to optimize operations, reduce costs, and deliver high-quality products. Below, we explore the key benefits that make our equipment a top choice for modern manufacturers.
Boosted Performance and Output
Our system ensures Sheathing line high-speed operations, achieving outputs of 7-9km/h depending on the cable size, allowing businesses to meet growing demands without compromising quality. The automated line-receiving feature further reduces manual labor, saving time and resources.
Budget-friendly Fiber Optic Setup Solutions
With optimized energy consumption of 35KW/h, our equipment reduces operational costs. A user-friendly design with a 1000mm operational height boosts both comfort and productivity.
Smooth and Reliable Cable Surface
Exact molding delivers a sleek and consistent exterior on all fiber products, minimizing additional loss to ≤0.02dB/km, ensuring top performance. Incorporating steel reinforcement further solidifies the cables, adapting them to diverse applications.
| Characteristic | Advantage |
|---|---|
| Rapid Throughput | High productivity |
| Efficient Power Usage | Cost savings |
| Minimal Signal Loss | Enhanced signal quality |
| Ergonomic Design Height | Enhanced operator comfort |
Final Thoughts
State-of-the-art fiber production technologies are redefining industry benchmarks. Thanks to exacting design and integrated smart features, these systems offer unparalleled dependability and performance. Operating at up to 190 meters per minute, they guarantee significant investment benefits.
With robust support services and versatile customization capabilities, our equipment adapts to particular demands. Be it expanding production or boosting quality standards, our system is crafted to keep you at the forefront.
Set to upgrade your manufacturing capabilities? Get in touch to learn about bespoke solutions designed for you. Embrace the next generation of fiber technology through our top-tier systems.